High Shear Mixer Granulator
High Shear Mixer Granulator
XTECHNOCRAT offers state-of-the-art High Shear Mixer Granulators designed for pharmaceutical, chemical, and food industries. Our mixers are versatile, efficient, and equipped with high-speed impellers and choppers for consistent mixing and granulation. The mixer’s controlled granulation process ensures uniform granule size distribution, and its customizable design allows for optimal mixing and granulation for different products. Our High Shear Mixer Granulator is easy to maintain, fully enclosed, and prevents cross-contamination, making it an essential tool for high quality product production.
Features
- Unique design incorporating Impeller, Granulator, Online Co-mill, Side discharge valve & dryer.
- Internal and External surfaces of Mixing Bowl, Mixing Bowl cover, Impeller, Granulator, and Discharge Chute constructed in SS 304/316L.
- Specially mounted torque sensor arrangement for critical parameters of granulation like end point determination & desired granule profile.
- Impeller Lifting Options.
- Pneumatically Operated Bottom Impeller Lifting for ease of cleaning.
- Electromechanical impeller lifting and removing mechanism.
- Hydraulically operated Lid lifting.
- Parts easy to dismantle, clean and re-assemble.
- Pneumatics pre-tubed.
- Gaskets of Teflon/Silicon.
- Bowl surface finish of 0.3RA (inside/outside).
- ATEX Compliant option available.
- Customised capacities available.
- Optional features of Jacketed models, Vacuum / Gravity Charging, Mechanical Seals, Binder Spraying systems,CIP / WIP Systems, Vacuum drying, 21 CFR Part 11 Compliance with Scada Software available.
- Drying under vacuum, at lower temperature with solvent recovery system.
- Optional features for dryer include PLC control with printer, Turnkey with hearing, vacuum and solvent recovery system.
Users Benefit
- Designed uniquely for optimal mixing efficiency.
- Special stirrer included for homogenous mix.
- Controlled temperature exposure with special jacketed bowl.
- Variable rotation rate possible
- Custom-made capacity.
- Integration of flow rate control assembly into system.
- Direct transfer of binder solution to granulation processing equipment.
- Cleaning & maintenance easy.
- Optimal mixing efficiency to ensure a homogeneous mix.
- Easy handling.
- High-speed, uniform granulation for large batches.
- Enhanced process control with PLC/HMI interface.
- Reduced processing and drying time.
- Minimized manual intervention, improving safety and hygiene.
- cGMP-compliant and easy to clean (WIP/CIP-compatible).
Technical Specification
XT-RMG | WORKING CAPACITY (IN LTRS) | MOTOR HP | APPROX. WEIGHT (IN KG) |
|---|---|---|---|
XT-HSMG-10
| 8 | 2 | 500 |
XT-HSMG-25 | 40 | 10 | 120 |
XT-HSMG-75 | 60 | 15 | 1500 |
XT-HSMG-100 | 80 | 21 | 1700 |
XT-HSMG-150 | 120 | 21 | 2000 |
XT-HSMG-200 | 160 | 28 | 2300 |
XT-HSMG-250 | 200 | 38 | 2500 |
XT-HSMG-300 | 240 | 38 | 2500 |
XT-HSMG-400 | 320 | 48 | 3000 |
XT-HSMG-600 | 480 | 62.5 | 3500 |
XT-HSMG-800 | 640 | 72.5 | 3500 |
XT-HSMG-1000 | 800 | 82.5 | 4000 |
XT-HSMG-1200 | 960 | 105 | 4300 |
XT-HSMG-1400 | 1120 | 120 | 4500 |
XT-HSMG-1800 | 1360 | 140 | 4800 |
Application
High Shear Mixer Granulator offers superior mixing and granule formation with improved control over granule size distribution, thereby supporting better downstream processing, including drying and compression.
Application for a High Shear Mixer Granulator intended for industrial use, such as in the pharmaceutical, chemical, or food manufacturing sectors
